Sometimes it’s not about having the solution. It’s about knowing where to find it. Ask anyone with a smartphone. Or ask Trek’s suspension guru Jose Gonzalez. He’s found some remarkable solutions, of all places, inside Formula One race cars.
In 2014, Trek introduced RE:aktiv damping, or as it’s known in the F1 world, the Penske valve. The seemingly simple circuit opens immediately under high-speed forces and stays firm under slow-speed. And it works. It works really well. There’s no unpredictability and no spike at the initial breakaway point. It’s why I look forward to riding any Trek that comes my way.
It’s also why I was skeptical when I heard Trek had made yet another leap forward. How many more leaps are there? How can you further refine RE:aktiv valving on a conventional shock? Answer: you make it unconventional.
Also borrowed from high-end auto racing suspension, Thru Shaft technology does just what its name suggests. Traditionally, the damper shaft simply pushes and pulls the damper valve assembly through the oil chamber. With Thru Shaft, a second, seemingly superfluous shaft is attached to the other side of the the valve assembly. As the shock is compressed, that extension gets pushed out thru the bottom of the shock and is pulled back in when the shock rebounds.
Benefits of Trek Thru Shaft
If you aren’t yet wondering why this makes any difference, you are a better engineer than I. But if you are wondering, let’s discuss traditional shocks first. Where the oil chamber dead-ends, there is usually an internal floating piston, or IFP. Behind the IFP is a high-pressure chamber, normally filled with nitrogen. As the damper shaft enters the oil chamber while pushing the damper valve, it is constantly displacing oil as more and more of it is introduced to the chamber. An IFP compensates for that displacement. But in a Thru Shaft system, the superfluous shaft is exiting the system at the same rate as the damper shaft is entering it, keeping the oil volume constant.
Now, if you aren’t wondering why that makes a difference, you again are a better engineer than I. The reason is hysteresis. Yes, that’s a real word. It’s even in the Scrabble dictionary. And it has a real effect on how your suspension performs. When the shock moves, the IFP moves, which creates a lag in the damping. Without that lag, you would get more instant, more pure damping performance.
There’s also the extra stiction that occurs when compression and rebound forces slide the IFP up and down the oil cartridge. Under such high pressure, there’s a lot of force on that o-ring. The one issue that Thru Shaft doesn’t solve is that of thermal expansion. That pocket of air allows the oil volume to fluctuate as its temperature changes. Trek solves this in one of two ways, depending on which bike we’re talking about.
Thru Shaft is being introduced on 2018 Fuel EX 9.9, Remedy 9.8, and Slash 9.8 and 9.7 complete bikes, as well as on each corresponding frameset. The shorter-travel Fuel EX applies Thru Shaft to a Fox shock, while Trek went with a Rock Shox for the Remedy and Slash. The Rock Shox version features what looks like a tiny piggy-back, which doesn’t actually house any damping hardware. It’s actually just a way for some of the oil to cycle out of the main chamber and radiate some heat that would otherwise expand the fluid. The Fox shock on the lighter-duty Fuel Ex features a similar mechanism, but hides it in the damper shaft itself.
The benefits of Thru Shaft go hand-in-hand with the benefits of RE:aktiv. I’m already a believer in the concept, and it gets turned up an extra notch with Thru Shaft. A big benefit of RE:aktiv is that it shines most brightly in the shock’s firmer compression damping settings. The Penske valve allows the platform to get out of the way on high speed impacts, and the instant transfer of energy made possible with Thru Shaft made that effect even more noticeable.
I assumed there would be a benefit to eliminating the stiction that came with an IFP. But I also knew it would be subtle. While pumping around berms and over rollers, my feet were listening intently for the fup-fup of rubber on aluminum. I took a run on the original shock for comparison, but it still proved elusive.
So I brought a bike and a couple shocks home from Switzerland, and we’re passing them around the office as we speak. Stay tuned until next week, when we’ll have a more in-depth exploration of Thru Shaft and how it performs.
A Detailed Look at RE:aktiv